"2 .You're mixing video decoding with audio decoding"
Sorry, I did not write it properly, I just wanted to say that strangely some avis with ac3 plays quiet and others with the same audio codec plays loud. This is where I get the feeling that mpeg4-part2 might caused the quiet sound. Since you wrote that ac3 is passed through untouched I understand it must be something else.
Thank you for making that higher volume issue clear, so it's manufacturer's driver causing it, not OpenPli. Damn it. I'll have to switch from using Xtrend's volume control to TV volume control then.